Process Development for CORYNEX™ Programs

From strain engineering through analytical development and tech transfer — Aji’s process development team builds the foundation for reliable cGMP manufacturing.

Break the Constraints of Toxicity

E. coli is the default microbial expression system — but it produces lipopolysaccharide (LPS) in every batch. For therapeutic biologics, removing LPS is not optional. It requires dedicated purification steps that add cost, time, and failure risk. Corynebacterium glutamicum produces no LPS. The host organism’s cell wall simply does not contain it. That single difference eliminates an entire class of downstream processing burden — and the regulatory questions that come with it.

CharacteristicCORYNEX™
Cell LysisNot Needed
Inclusion Body IsolationNot Needed
RefoldingNot Needed
LPS RemovalNot Needed
ChromatographyStandard
CharacteristicE. Coli
Cell LysisRequired
Inclusion Body IsolationRequired
RefoldingRequired
LPS RemovalRequired
ChromatographyMultiple Steps

Don’t Limit Yourself to the Yields of CHO and Yeast

CHO cell culture is the gold standard for glycosylated full-length antibodies. But for non-glycosylated proteins — VHHs, antibody fragments, antibody mimetics, long peptides — CHO is expensive and slow relative to what a well-optimized microbial system can achieve. CORYNEX™ achieves titers up to 11 g/L. Standard fed-batch fermentation. No proprietary media formulations that lock you in. The same fermentation equipment your CDMO already operates.

Analytical & Quality

In-house analytical capability covers the standard protein characterization suite. CoA issued for every GMP batch. Confirm in-house vs. outsourced for any specific method before committing to clients.

SDS-PAGE / CE-SDS

Assessment of purity, integrity, and apparent molecular weight under reducing and non-reducing conditions

SEC

Assessment of monomer content, aggregates, and other size variants

LC-MS / HRMS

Confirmation of intact mass and product identity, with further characterization as applicable

Binding & Activity Assays

Assessment of binding and biological activity using product-appropriate assays

Bacterial Endotoxin Testing

Quantification of bacterial endotoxin to support product quality and release testing

Stability Studies

Long-term and accelerated stability studies designed to support product development

End-to-End Process Development

Every CORYNEX™ program begins with process development — strain, upstream, downstream, analytics, and tech transfer — before a single cGMP batch is manufactured.

Production Strain Engineering

Engineering and optimization of the C. glutamicum production strain: gene insertion, promoter selection, secretion signal optimization, and screening for titer and purity. Our team has built the CORYNEX™ strain library over decades of industrial development.

Fermentation Process Development

Media optimization, fed-batch strategy, and fermentation parameter development from 1L scale through pilot bioreactor. Scale-up strategy aligned with the target GMP facility’s equipment.

Purification Process Development

Harvest and primary recovery, chromatography process development (capture, intermediate, polishing), UF/DF, formulation development. Designed around CORYNEX™’s simplified secretion baseline — fewer steps, lower cost.

Analytical Method Development

Identity, purity, potency, and safety analytical methods developed. In-house analytical capability covers the standard protein characterization suite.

Technology Transfer to GMP

Full process package preparation: process descriptions, batch record templates, risk assessments, analytical method transfer packages. Transfer executed to an Aji Bio-Pharma partner CDMO, or client-nominated partner CDMO.

CMC Documentation Support

Process development data packages for IND CMC filings — confirm exact scope of CMC documentation support.

Let’s discuss CORYNEX™ for your protein program

Endotoxin-free. High-yield. Simplified purification. One team from strain development through cGMP.